The digital intelligent factory system can accurately perceive the spatiotemporal status of various data in each production line in real timeEquipment operation, material flow, production scheduling, energy use, cost consumption, quality managementProvide comprehensive optimization strategies through advanced customized model algorithmsImprove equipment health and quality stability, reduce cost consumption, and improve efficiencyProvide comprehensive visual management tools for enterprise executives.

Our company's production line and intelligent L2 system for public and auxiliary energy systems can fully empower the existing equipmentBy upgrading, a single production line can have the following powerful functions:Equipment failure prediction, equipment maintenance requirements, logistics and order management, waste and leakage calculation, equipment health status diagnosis, real-time energy consumption and analysis, process and operation records and analysis, ton consumption and material consumption calculation.Establish an analysis and mining systemBoth software and hardware are independently developed by our company. The communication module has an industrial grade dual gigabit quad core configuration, and the software security and stability are at the forefront of the industry.The system has completed the aluminum processing process, with a coverage range of 80+%.Including electrolysis, casting, rolling, hot rolling, cold rolling, finishing, cleaning, annealing, quenching, cross cutting, longitudinal cutting, packaging and other production lines.Communication protocolMore than 100 types, including Siemens, Abb, Omron, Mitsubishi, RS-485, RS232, serial communication, OPC, CAN, etc.

Product traceability project of an aluminum companyTotal project amount (40 million)Problems or improvement measuresBy renovating existing equipment on the production line, the operational status data of the equipment is managed in a unified manner with business orders, achieving traceability and query of delivered products.It mainly involves the intelligent transformation of nearly 200 sets of important production lines from multiple manufacturers, such as melting and casting lines, extrusion lines, and rolling lines, to achieve multi-level data mining and intelligent application of data.Transformation achievementsRestoring various aspects of equipment on-site status information at the time of quality issues provides important data basis for defect repair and product quality improvement.

Project NameChina Aluminum Group Intelligent Centralized Control Center ProjectTotal project amount5 millionTransformation measuresThe intelligent centralized control center is a centralized control platform established using automation, information technology, and centralized management mode, which integrates management and control. It realizes the visualization and impact of business processes, as well as functions such as data twinning, quality monitoring, alarm, visualization of production indicators, logistics automation, and video monitoring.Transformation achievements• Significant personnel savings • Improved efficiency